2016-2017 model year 30 kWh bar losers and capacity losses

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LTLFTcomposite said:
Has anyone had a 30kwh pack replaced recently? I'm wondering if they are out of production and they used up all the inventory they allocated for warranty replacements.
Yes, just replaced ours 1-2 months ago.
 
LTLFTcomposite said:
WetEV said:
johnlocke said:
Too bad it will be another Crap battery from Nissan. I don't expect it to last any longer than this one so probably a third battery under warranty at 90,000 mi.
Batteries are expensive. Nissan should be motivated to fix the problem to avoid more battery replacements.
They've got the solution to that, just tell people the replacements are back ordered indefinitely.
Has anyone had a 30kwh pack replaced recently? I'm wondering if they are out of production and they used up all the inventory they allocated for warranty replacements.
There is a rumour they have now run out of 30kWh packs and are working on a solution which involves 40kWh modules derated to 30kWh by updated BMS. Nissan will not want to continue with same chemistry if another replacement needed in two years. If anyone gets a new replacement it would be very interesting to see a screen shot of the main LeafSpy screen at full charge and the BMS part number (need LeafSpy Pro).
 
dwl said:
LTLFTcomposite said:
WetEV said:
Batteries are expensive. Nissan should be motivated to fix the problem to avoid more battery replacements.
They've got the solution to that, just tell people the replacements are back ordered indefinitely.
Has anyone had a 30kwh pack replaced recently? I'm wondering if they are out of production and they used up all the inventory they allocated for warranty replacements.
There is a rumour they have now run out of 30kWh packs and are working on a solution which involves 40kWh modules derated to 30kWh by updated BMS. Nissan will not want to continue with same chemistry if another replacement needed in two years. If anyone gets a new replacement it would be very interesting to see a screen shot of the main LeafSpy screen at full charge and the BMS part number (need LeafSpy Pro).
A derated 40KWH battery would suit me just fine particularly if they limit the battery to the middle 75% of its range. I still think that Nissan has picked the wrong chemistry and It is too sensitive to high temps. There doesn't seem to be a problem with these batteries in Europe or Japan so it may be localized to the southern U.S. It just may be cheaper to replace failed batteries then fix the problem. If I do get another Leaf, it will be a lease not a purchase. More likely, I'll buy or lease another brand instead. I've bought Nissans for almost 30 years but the response to the battery problem has left a bad taste in my mouth.
 
Nissan finished replacing our 30 kWh battery on 3/21/2018. On LeafSpy Pro that day the main screen:

AHr= 82.34
SOH= 103.60%
Hx= 97.45%
Odo= 18,729 mi
QC= 31
L1/L2= 660
SOC = 93.6%

Would post the screen shot here, but don't have the account upgrade to do it. Where does one find the BMS part number?
 
iPlug said:
Nissan finished replacing our 30 kWh battery on 3/21/2018. On LeafSpy Pro that day the main screen:

AHr= 82.34
SOH= 103.60%
Hx= 97.45%
Odo= 18,729 mi
QC= 31
L1/L2= 660
SOC = 93.6%

Would post the screen shot here, but don't have the account upgrade to do it. Where does one find the BMS part number?
Thanks for the post. The battery controller part number should be visible if you have LeafSpy Pro, turn on Service Menu in settings (appears as 5th screen), then "Read ECU versions" and you will hopefully have a "HV BATTERY" line. On a 2016 24kWh ex Japan I see 4NL2A (part is actually 293A0-4NL2A) which is different to the 30kWh (starts 2015/12 with 4NN4A and updated to 4NN6A in Sept 2016 for Japan) and it will be interesting to see if any further updates. Another useful item on same line is the battery serial number - for the example I have it was JT11639000xxx which I understand means JT1 = assembled in Japan, 16 = 2016, 3 = March, 9 = day, plus serial. The manufacture date of your new pack would be interesting.
 
If iPlug's pack was replaced on 3/21 it had to have been ordered well before then. My imagination is running wild with possibilities here, but pretty much ruling out the possibility of getting 40kwh of capacity in a 2016. Even if it did it would likely degrade in the heat.
 
dwl said:
Thanks for the post. The battery controller part number should be visible if you have LeafSpy Pro, turn on Service Menu in settings (appears as 5th screen), then "Read ECU versions" and you will hopefully have a "HV BATTERY" line. On a 2016 24kWh ex Japan I see 4NL2A (part is actually 293A0-4NL2A) which is different to the 30kWh (starts 2015/12 with 4NN4A and updated to 4NN6A in Sept 2016 for Japan) and it will be interesting to see if any further updates. Another useful item on same line is the battery serial number - for the example I have it was JT11639000xxx which I understand means JT1 = assembled in Japan, 16 = 2016, 3 = March, 9 = day, plus serial. The manufacture date of your new pack would be interesting.

Third line from the bottom reads: 4NP1A 5253 EV/HEV
Second line from the bottom reads: 4NP4A 0605 HV BATTERY 230SM1178S000xxx
 
iPlug said:
dwl said:
Thanks for the post. The battery controller part number should be visible if you have LeafSpy Pro, turn on Service Menu in settings (appears as 5th screen), then "Read ECU versions" and you will hopefully have a "HV BATTERY" line. On a 2016 24kWh ex Japan I see 4NL2A (part is actually 293A0-4NL2A) which is different to the 30kWh (starts 2015/12 with 4NN4A and updated to 4NN6A in Sept 2016 for Japan) and it will be interesting to see if any further updates. Another useful item on same line is the battery serial number - for the example I have it was JT11639000xxx which I understand means JT1 = assembled in Japan, 16 = 2016, 3 = March, 9 = day, plus serial. The manufacture date of your new pack would be interesting.
Third line from the bottom reads: 4NP1A 5253 EV/HEV
Second line from the bottom reads: 4NP4A 0605 HV BATTERY 230SM1178S000xxx
Thanks. Looks like assembled in Smyrna in August 2017 so older stock (now 9 months old). The cell volts at 100% charge is also of interest although as seems an original pack probably sitting about 4.12V.
If anyone else getting a replacement could check this it would be appreciated.
 
iPlug said:
Nissan finished replacing our 30 kWh battery on 3/21/2018. On LeafSpy Pro that day the main screen:

AHr= 82.34
SOH= 103.60%
Hx= 97.45%
Odo= 18,729 mi
QC= 31
L1/L2= 660
SOC = 93.6%

Would post the screen shot here, but don't have the account upgrade to do it. Where does one find the BMS part number?
I am curious what your stats were when you dropped 4th bar.
 
jbuntz said:
iPlug said:
jbuntz said:
I am curious what your stats were when you dropped 4th bar.
It should be back in this thread, probably around the month of March.
Found it, thx. Mine are now less than yours so hopefully my 4th drops soon.
This issue has just been discussed on our national radio here in New Zealand and there was a suggestion that the car instrumentation is a bit misleading and cars with some SOH loss (e.g. 10-20%) are still getting really good range. When there is higher capacity loss like you are experiencing do you believe your actual range (not just GOM) has dropped by roughly the amount of SOH loss?
 
dwl said:
jbuntz said:
iPlug said:
It should be back in this thread, probably around the month of March.
Found it, thx. Mine are now less than yours so hopefully my 4th drops soon.
This issue has just been discussed on our national radio here in New Zealand and there was a suggestion that the car instrumentation is a bit misleading and cars with some SOH loss (e.g. 10-20%) are still getting really good range. When there is higher capacity loss like you are experiencing do you believe your actual range (not just GOM) has dropped by roughly the amount of SOH loss?

Gold standard test would be to get battery to known temperature and near VLBW, then measure energy needed to recharge. Compare with new car measurement at same temperature. Or a careful range test comparing a new car with an older one. Again, I suggest stopping at VLBW for both.
 
WetEV said:
Gold standard test would be to get battery to known temperature and near VLBW, then measure power needed to recharge. Compare with new car measurement at same temperature. Or a careful range test comparing a new car with an older one. Again, I suggest stopping at VLBW for both.
That would not tell you anything
 
dwl said:
jbuntz said:
iPlug said:
It should be back in this thread, probably around the month of March.
Found it, thx. Mine are now less than yours so hopefully my 4th drops soon.
This issue has just been discussed on our national radio here in New Zealand and there was a suggestion that the car instrumentation is a bit misleading and cars with some SOH loss (e.g. 10-20%) are still getting really good range. When there is higher capacity loss like you are experiencing do you believe your actual range (not just GOM) has dropped by roughly the amount of SOH loss?
I think it is pretty close. I am at 67% SOH and I average about 4 mi per KWh. 70 miles is already into LBW. I believe LeafSpy that i have about 19 kWh at full charge.
 
SageBrush said:
WetEV said:
Gold standard test would be to get battery to known temperature and near VLBW, then measure energy needed to recharge. Compare with new car measurement at same temperature. Or a careful range test comparing a new car with an older one. Again, I suggest stopping at VLBW for both.
That would not tell you anything
 
SageBrush said:
WetEV said:
Gold standard test would be to get battery to known temperature and near VLBW, then measure power needed to recharge. Compare with new car measurement at same temperature. Or a careful range test comparing a new car with an older one. Again, I suggest stopping at VLBW for both.
That would not tell you anything
We have groups using different methods. We are trying discharge from 100% at constant current of C/3 with a Dynapack load (hub dynamometer) and measuring time down to at least VLBW or lower which when multiplied by nominal voltage gives kWh (to that SoC). Current is measured via a modified service disconnect plug to bring out a wire loop for minimal modification to the car.

Another approach is the charge method, starting from turtle, up to 100%, measuring kWh to car with EVSE and/or external check meter, and applying a correction for charging efficiency of nominally 88% at 230V and 16A. The charge method is easier to do and can even form a statement of health (by that method, noting temperature) for selling a used car. We know it isn't precise but could be adequate guide. This is important for the import industry here where up until now Leaf Spy has been used and accuracy is being questioned where there are 30kWh cars with 1 and 2 bars down being sold and some feel not much range has been lost.

A third approach has been run-out driving and good distances are claimed on reportedly degraded packs but it seems to me it could be subject to significant variability and some of these tests are at low speed. Hopefully over coming weeks we will get a better idea of the answers from each method and how well they relate to the Leaf Spy reported SoH.
 
dwl said:
SageBrush said:
WetEV said:
Gold standard test would be to get battery to known temperature and near VLBW, then measure power needed to recharge. Compare with new car measurement at same temperature. Or a careful range test comparing a new car with an older one. Again, I suggest stopping at VLBW for both.
That would not tell you anything
We have groups using different methods. We are trying discharge from 100% at constant current of C/3 with a Dynapack load (hub dynamometer) and measuring time down to at least VLBW or lower which when multiplied by nominal voltage gives kWh (to that SoC). Current is measured via a modified service disconnect plug to bring out a wire loop for minimal modification to the car.

Another approach is the charge method, starting from turtle, up to 100%, measuring kWh to car with EVSE and/or external check meter, and applying a correction for charging efficiency of nominally 88% at 230V and 16A. The charge method is easier to do and can even form a statement of health (by that method, noting temperature) for selling a used car. We know it isn't precise but could be adequate guide. This is important for the import industry here where up until now Leaf Spy has been used and accuracy is being questioned where there are 30kWh cars with 1 and 2 bars down being sold and some feel not much range has been lost.

A third approach has been run-out driving and good distances are claimed on reportedly degraded packs but it seems to me it could be subject to significant variability and some of these tests are at low speed. Hopefully over coming weeks we will get a better idea of the answers from each method and how well they relate to the Leaf Spy reported SoH.
WetEV corrected his post.
 
LTLFTcomposite said:
LTLFTcomposite said:
Pack replacement #1 of 4 is in process. Dealer confirmed capacity loss and new pack has been ordered. Supposed to be here in a week.
Six weeks later no new battery and nobody can tell us when it will arrive.
(New pack ordered around March 21st)
Now seven weeks and any sign of new battery ?
 
="dwl"
...We have groups using different methods. We are trying discharge from 100% at constant current of C/3 with a Dynapack load (hub dynamometer) and measuring time down to at least VLBW or lower which when multiplied by nominal voltage gives kWh (to that SoC). Current is measured via a modified service disconnect plug to bring out a wire loop for minimal modification to the car.

Another approach is the charge method, starting from turtle, up to 100%, measuring kWh to car with EVSE and/or external check meter, and applying a correction for charging efficiency of nominally 88% at 230V and 16A. The charge method is easier to do and can even form a statement of health (by that method, noting temperature) for selling a used car. We know it isn't precise but could be adequate guide. This is important for the import industry here where up until now Leaf Spy has been used and accuracy is being questioned where there are 30kWh cars with 1 and 2 bars down being sold and some feel not much range has been lost.

A third approach has been run-out driving and good distances are claimed on reportedly degraded packs but it seems to me it could be subject to significant variability and some of these tests are at low speed. Hopefully over coming weeks we will get a better idea of the answers from each method and how well they relate to the Leaf Spy reported SoH.
Good luck. No one on this thread has seemed very interested in measuring actual capacity loss, so I am looking forward to your results.

I own a 2011 LEAF with ~seven years use and ~60 k miles in a comparatively hot climate that has ~64% capacity remaining as indicated by the LBC, but has retained much higher actual capacity (I estimate 75% to 80% by using an external meter) and a somewhat higher percentage of its initial range in my predominantly low speed mountain driving.

In my experience range tests of capacity are very difficult to conduct accurately, and vehicle efficiency seems also to increase over time, and also varies greatly with tires and the level of tire wear.

No one on this forum (that I can recall) has ever had access to a dynamometer.

What is your source for, and definition of, "charging efficiency of nominally 88% at 230V and 16A."?

Here is my post from several months ago, to which none of the "30 kWh" pack owners ever replied:

="edatoakrun"

If you want to find actual capacity loss on a "30 kWh" LEAF, I'd suggest you test your pack the same way you would for a "24 kWh" pack, albeit with far fewer of the test parameters and variables known, and with only a single (?) "30 kWh" pack having been tested by a high-integrity source.

The EPA test of a 2016 "30 kWh" LEAF (strangely...) shows the same 31.7807 kWh from a 240 volt EVSE required to recharge after both the city (UDDS) and highway cycle tests.

This could correspond to a ~30 kWh (total) pack, that is ~90% accessible, and recharges at ~85% average efficiency over the entire accessible capacity.

Monitor the kWh your pack accepts (and/or the charge time, and voltage) after similar depletion from fully-charged (240 V) pack, after a similar single-event full (to stop) discharge.

Results should be expected to vary a great deal with pack and ambient temperatures, which I don't know for the EPA tests...

In "24 kWh" LEAF pack tests, there is significant variation in charge accepted even for the same pack, in identical tests.

This is evidently due to the LBCs inaccuracy in determining the upper and lower charge limits.

You should expect the same in the larger packs, so do not expect a single test to be determinative...
 
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