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Joined: Tue Sep 18, 2018 1:45 pm
Delivery Date: 18 Sep 2018
Location: Toledo, Ohio

DIY vortex generator m/kwh test, airtab copy

Sun Sep 23, 2018 7:56 am

I've always wondered if vortex generators would a worthwhile addition to a commuter car because any money not spend on work related expenses is like giving oneself a little raise. Youtube and forum responses are either exaggerating fan-boy or doubting cynic. My last car was a jeep liberty diesel and with the aero of a medium-sized cinder block I've never had the opportunity to find out. Enter Nissan Leaf. I 3d printed some vortex generators from thingaverse and taped them to the roof of my 2012 leaf and did test to see if it would help improve the economy and so increase the range. in short, the result was yes but not very much, adding about 1 mile range to the 60 miles the car can go now, or almost 2% better (.1 m/kwh) economy. The air temperature did increase from 47F to 54F, because I was driving outside, and it might the case that the thinner, warmer air is partly attributable for the .1m/kwh because the control mileage did increase a little. Also a better design for the vortex forming chute, more like the airplane/aerospace design and less like the gimmick airtab design might make the improvement more dramatic.

I ran two control tests to warm everything up, 1.25miles back and forth on a strait flat country road. 47F-54F, 5 bars on the battery temperature meter for the whole test. stead 55mph with the cruise on, no HVAC, seat heaters, radio, lights, etc. tires were pumped to 45PSI cold. I reset the instant economy calculation once at the 55mph test speed and no regen braking was applied in the 1.25 miles, I recorded the number with the cruise still on, when I stopped the car and turned around the economy really jumped up due to the regen braking so the was defintly not included in the data. I repeated the test two time in the sequence control-control-1-2-3-control-2-3. location 1 was not an improvement after the first test so I did not repeat it.

location 1 was 10x vortex tabs at the seam where the hatch meet the roof, typically where these things are placed on race cars with huge rear wings, it reduced m/kwh economy 1% meaning the additional drag was outweighing any benifit. location 2 was right over the B pillar at the highest point on the roof line, giving fast, clean air. this location improved m/kwh economy 1.8%. the last test location was on the hood right up at the cowl, that improved m/kwh economy 1%. here are photos of the test locations. and the data summery spreadsheet.

location #1:

location #2:

location #3:

raw data and data summary:

3d file:

Posts: 1173
Joined: Sat Feb 12, 2011 5:27 am
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Location: Pittsburgh PA

Re: DIY vortex generator m/kwh test, airtab copy

Mon Sep 24, 2018 1:28 am

ripple4 wrote:...any money not spend on work related expenses is like giving oneself a little raise.
It could also be argued that any *time* saved by not doing some experiments is also like giving oneself a little vacation. ;)
2012 Black SV, bought 2012-04-04, sold 2019-05-10. 7 bars, 101,850 miles.
Current rides: 2018 Tesla Model 3 Performance, 2018 Chevrolet Volt LT

Posts: 4966
Joined: Sun Mar 06, 2011 2:28 am
Delivery Date: 13 Feb 2017
Location: NM

Re: DIY vortex generator m/kwh test, airtab copy

Mon Sep 24, 2018 6:00 am

This reminds me of a start-up that manufactured wind farm blades with bumps on the leading edge. The design was an imitation of that seen on some fins of large whales. So far as I know the design never reached commercialization although I don't know the reasons.
2013 LEAF 'S' Model with QC & rear-view camera
Bought off-lease Jan 2017 from N. California
Two years in Colorado, now in NM
03/2018: 58 Ahr, 28k miles
11/2018: 56.16 Ahr, 30k miles
2018 Tesla Model 3 LR, Delivered 6/2018

Posts: 73
Joined: Mon Jun 20, 2016 3:47 am
Delivery Date: 19 Jun 2016
Leaf Number: 311414

Re: DIY vortex generator m/kwh test, airtab copy

Tue Apr 02, 2019 12:09 pm

(sorry for waking the old thread)
how about line of generator at very edge of rear spoiler?

what gain for both location 2 + 3 together?

best regards
Jan-2020 30124mi 67Ahr 85%SOH 64%Hx (start losing 1st bar)
Sep-2016 1050mi 74Ahr 93%SOH 89%Hx
2016 Leaf White SV + no premium package :roll: + rain visor + 40psi
(BayArea California)

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