LEAFguy said:
Nissan has stated many times that Oppama, Japan LEAF capacity is 50,000 units annually. It would not be unreasonable (and is often the case with a new vehicle) to start production at less than maximum capacity until such time that all systems are thoroughly verified to be operational at their intended level of quality. 50,000 divided by 12 is 4,166 units per month at full production. This production is for global consumption in Japan, US and Europe. If production is reduced initially and ramped up to maximum, it is highly likely that 3,300 US deliveries for the first four months of production is not out of the question. There have already been reports that European delivery has been delayed. If vehicles are being retained for the Japanese market (which, coincidentally, has the highest LEAF sales price (almost $41,000 before government incentives)) these numbers may prove to be right on. Just something to think about.
I was under the impression that the assembly line was starting to run in November with the plan to reach full production before December. From what my friends who work on some of GM's lines tell me, once a line has been retooled for a new vehicle, they pretty much just start to pump them out. In other words - it's a very steep ramp. Don't forget to add a couple of weeks for shipping to the manufacture date. There are guys in PriusChat how are experts at tracking their cars from the line, to a particular ship, and that ship to a port in the US. There is a whole website set up for ship tracking. And don't forget that the engine and transmission on the Leaf are
way easier to make then an ICE car.
If Nissan is unable to hit full production by the beginning of December, I'd start looking at supply chain issues rather then all this talk about what features will be included or not included. There are just a few things unique to this car - with the batteries being the biggie. If Nissan can't hit full production, I'd be looking to see if the battery plant has been able to hit it's targets for both quantity and quality. The batteries are really the big item of concern, not which charging ports it might of might not have. Nissan knows how to design cars, how to manufacture cars, and how to deliver cars. If they can't deliver what they planned - look to the supply chain for Leaf unique parts.
Nissan has dumped a lot of money into this car and they are under pressure to get cars to market to start to recoup some of the investment. They certainly aren't going to hold up production because some actuarial can't make a call on a couple of hundred dollar part. They can't go back and tell suppliers to delay shipments by a few weeks of months. If they don't hit full production in December - they've got a big issue going on. They are going to be sitting on top of tens of millions of dollars of Leaf parts that they've taken delivery of from their suppliers, or worse - they'd be paying their suppliers to warehouse that stock.
Remember that in addition to all of the orders, they have dealers they need to get test cars too. They can't afford to delay except for some show-stopper issue. If the cars do just trickle out, I'd place my bet on battery manufacturing issues. There will be tremendous pressure on the company to get these things out the door. If they really do only manage to crank out 1000 a month, I'd be extremely cautious about buying one.
So anyway - I'd expect there to be over 6000 vehicles produced by the end of the year - 2000 in Nov and 4000 in Dec, with 4000 every month after that as long as demand exists for the volume. So according to my math, every one of the 18,000 pre-orders should be manufactured by the end of March - except that dealers also need to get cars. I'd guess by mid-2011 you will be able to walk into a dealer and buy a Leaf from the floor.
In what order they distribute those cars is anyone's guess. It does seem reasonable to ship first to Japan where the margins are higher, the buyers more sympathetic, and the cost of shipping any later-then-last-minute changes minimal. OTOH, the big market is really the US, so getting this market started is important too, and Europe is a pretty big place too. I don't suspect they will make many big delivery plan changes. These things should be coming off the boats so fast that Nissan has nothing to gain by playing major out-of-order delivery games.