Tesla is building 20 prototypes at its Palo Alto facility, mainly comprised of the black sedans littered throughout its workshop to test a variety of different systems. One is being used to evaluate the electrical system, another is the dynamics and handling mule, while yet another is undergoing stress testing, logging the equivalent of 250,000 miles in around six months. Two brake testing vehicles are undergoing evaluation in the chilly wilds of Wisconsin and Model S Program Director Jerome Guillen drove one of the prototypes to work the day we arrived. So... comprehensive, then.
Tesla plans to produce around 100 total testers before production begins, with the Alphas running around for three months, followed by dozens of Beta versions set to be built in Fremont later this year. The orange sedans in the shop are being developed for crash testing, and while Tesla reps will only say that full impact testing is set to begin "very soon," they've already performed a series of low-speed tests and were incredibly pleased with the results.