Accraine / Electway CCS1 -> CHAdeMo adapter

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Hmm. I've never seen my Leaf draw more than 45 kW at a CHAdeMO station, and it's usually a lot less.
Early Leaf batteries were never power monsters. Also, the early CHAdeMO protocol was limited to 125 A; only Leafs with the 62 kWh packs implement the CHAdeMO protocol that allows a dizzying 200 A. Many CCS plugs seem to push 500 A, though to do that they typically need liquid cooled cables and plugs. The cables and plugs may not be able to sustain 500 A for more than a few tens of minutes.

Only a few CHAdeMO chargers using the Sumimoto connector (identifiable by their blue or teal plug with black or blue handle), are rated for 200 A.

A 350 kW CCS charger has to push some 700 V and 500 A to reach that power level. Obviously, with a low SoC Leaf battery, say 3.5 V x 96 cells = 336 V, at 125 A, it's going to be limited to 42 kW. 45 kW can only be reached when the battery reaches 360 V, typically 3.75 VPC, at middling SoC. By this time, the uncooled battery is starting to get hot, so even 125 A can't be maintained.

So most of the time, Leafs can't get beyond about 360 V x 200 A = 72 kW. Yes, we hear occasionally about 80+ kW charge rates briefly.

Even the most powerful 400 V battery can only reach around 400 V x 500 A = 200 kW. Probably less, since a nominally 400 V battery is often well under 400 V when at a lower state of charge. That's why you rarely see 350 kW CCS chargers pushing anything like their rated power. You need an 800 V architecture, as well as a very high C rate battery, to approach that level. That's one of the reasons that high end vehicles (Porsche Tycan, Tesla Cybertruck etc) are nominally 800 V.
 
The Elektway/Evoyage adapter claims 150k. I've never seen more than 73kW on my 2022 S+ with ChaDeMo direct or using the adapter. So the limit is almost certainly the LEAF BMS.

The cost of DCFC in the US is stupidly high. I only charge with L2 at home. I bought the adapter for "emergency" use and it seems to work well.

As for limiting the charge rate to protect the battery, as far as I know the LEAF BMS takes care of that. The rate always throttles after a while when I have used DCFC.
 
As for limiting the charge rate to protect the battery, as far as I know the LEAF BMS takes care of that. The rate always throttles after a while when I have used DCFC.
From the 2015 manual " NISSAN recommends using normal charging for usual charging of the vehicle. Use of quick charge should be minimized in order to help prolong Li-ion battery life.
Avoid sustained high battery temperatures (caused, for example, by exposure to very high ambient temperatures or extending highway driving with multiple quick charges)."

Even with the BMS protecting the battery, Nissan would like you to limit DCFC. Charging at 15 or 20 kw seems like an OK compromise for some situations. For example, the rare occasions when I need to charge my aging 2013 batteries while on the road.
 
Did you stop and start again just to see if it can do better? E.g. a communications error or something else to drive it down so low.
I did not. This was the third test on these Delta chargers, the first two tests I had a high SoC, so I couldn't tell if it was the charger or the SoC.
Each time it was 9 or 10, even when SoC was 30%, so I presume it's the charger/adapter handshake.
 
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Yep. Patrick at Accraine requests I try again, ensuring the plug is fully seated... :unsure:

On a whim I stopped at the Red-E mentioned earlier to see how fast it would deliver, and had a similar experience: it would connect, but only deliver a half kW. I moved to the adjacent charger and it got up to 76kW. 🤷‍♂️ But again, I was at 50% SoC and it got to 60% so fast that the car's charge taper started and I'm not sure where it would have leveled off, if I had started at a lower SoC. Those AUTEL chargers ramp up the power very "gently".

I guess I'll keep trying the GM/Deltas and hit the Red-E when I'm below 30%.

Welcome to the forum, BTW. I appreciate your checkins on PlugShare... they have been helpful to know if the Chademo chargers are working.
 
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I get a small bit of emotional validation for purchasing my spendy gizmo:

chrome_20240722101120.png

https://www.plugshare.com/location/169373

That's an Ohio turnpike service plaza. The next exit is 26 mi away. The closest Chademo is 50mi away in Coldwater, MI... just one station, off the turnpike..


The plaza across the way (eastbound) will be down for service for some time.

chrome_20240722101608.png

https://www.plugshare.com/location/169374


Heading eastbound, the next chademo is 54 mi. away... also just one station. But also going down for service.
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Next eastbound working chademo after that is another 100mi. , off the turnpike.
 
I get a small bit of emotional validation for purchasing my spendy gizmo:



Heading eastbound, the next chademo is 54 mi. away... also just one station. But also going down for service.
View attachment 4707

Next eastbound working chademo after that is another 100mi. , off the turnpike.


Actually they took out the CHAdeMO port on the Sheffield EA station. I always check Plugshare before planing a trip to Cleveland. Ohio has been the worst when it comes to having enough fast chargers.

https://www.plugshare.com/location/186834

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In an attempt to get the adapter working on the GM/Delta chargers, I got a firmware update from Accraine.

Unfortunately, after the firmware update, My adapter is having some issues connecting to any charger. I need to get a USB portable power-bank to power the adapter to continue testing.

Patrick/Accraine has been very proactive in troubleshooting the issues, even though he's on vacation.

I practically crossed paths with DJ (seen above). He dropped into an EA station in my area a couple hours after I was there testing. He also had success charging at the Tesla stations at Meijer.



It seems DJ is able to power his adapter via the 12v external cable, plugged into the Leaf console. I cannot, because the car needs to be in ACC mode and the chargers won't connect to my car (it needs to be entirely off). He's got the 40kWh battery, I've got the 62... some difference in the systems somewhere. He also has a firmware update and a similar issue with the adapter internal power. :unsure:
 
As a test release, which it effectively is, they should always provide a way to go back to what you had previously! Just in case the update is in any way worse, you could simply roll back until they get it right. Just like happened.
 
I'll drop in with some additional information. I was attempting to do data logging test run on the Tritium chargers near me. These are operated by Red E, usually there's a QR code to scan as their payment portal. Apparently my Pixel phone now defaults to Google Pay/Wallet, thus not allowing Google Lens to open another window. Unless you have the app there's no way of stopping the charger, I found out it does exist. With no other option was available but hitting the e-stop button. This caused an error displayed on the dash, power cycle fixed this. Could this cause the temporary power issue with the adapter I don't know.

The next charger I tried to use kept giving me connection errors and the light on the adapter was no longer visible when connected to the car by itself. It should flash to indicated it's in ready status at least in it's default configuration. When I arrived at the Ypsilanti EA station and plugged in again the same error as before happened. Luckily, I read the manual and found out what the 12 volt adapter was for. It took only one short fast charge to get enough juice back in the onboard battery.

In the video above you see the cable plugged in at the magic dock station but found out after I recorded the stop that it was never powered on. Hence why in the YouTube short the cable isn't there. I have two more dispensers on my list to test, Kempower and Ford Charge.
 
I used a laptop and the adapter to test the original USB-C splitter for uploading firmware into the adapter, and downloading sessions logs.

It turns out it was a bad cable corrupting the firmware uploads. 😠

The cable is an OTG cable that has an input for usb-c power and and an input for usb-a for data. It is VERY easy to damage the cable when installing the adapter into the car, especially with the CCS cables being so heavy.

The confounding factor was that not all OTG cables can pass high power and data.. some can do one, but not the other. I went through FIVE different cables until I found one that works. It may be the key is to only use an OTG splitter rated for USB 3 protocol and speed.

After restoring an earlier firmware version, I'm back to the beginning with a working adapter, which seems good on all the chargers I've tested except the Delta/GM chargers.



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Magic Dock CCS connectors, no problem.

https://www.plugshare.com/location/454140


More testing to follow.
 
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Last night (early this morning, really) I tested the adapter again with Autel and Delta/EVgo/GM chargers.
https://www.plugshare.com/location/628475
https://www.plugshare.com/location/541298


(Monday was successful EA, Chargepoint and Tesla/MD)

The results were similar to when I first got the adapter: Most dispensers work except the Delta/GM being restricted to ~10kW.

I have not tried the adapter without the powerbank (since I'm collecting data)...
DJ, does the latest firmware allow using the adapter without external power for you?


I found another OTG splitter that works with the adapter, it is very similar to the original that came with the adapter. https://www.amazon.com/dp/B0CPLCSWCC?ref=ppx_yo2ov_dt_b_product_details&th=1

There are two others, but they are large and bulky. The common feature is that all three are rated USB 3.0 for the usb-a connection.

I also tested the right angle plug attachment. It works well and protects the OTG splitter from getting damaged when connected to the vehicle. https://www.amazon.com/dp/B0BRCN4FKB?ref=ppx_yo2ov_dt_b_product_details&th=1

chrome_20240808102207.png





Ever seen the movie LA Story?
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More to come.
 
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