ERG4ALL said:
I asked a Tesla rep (while we were in Australia so I don't know how knowledgeable the rep was) if the 18,600 + batteries were sealed in their pack with an inert gas (e.g. nitrogen or argon). He said no that they were just sealed with regular air. My concern is that if there is any oxygen in the container would that cause some oxidation between the cells over time and lessen their output? I'm interested to know if that causes any problems in the future. If that doesn't cause a problem, I'm considering a Tesla as my next EV lease.
The connections to the cells are all welded, they are not in contact with anything conductive, and in addition they are made of stainless alloy that will not oxidize.
Here's some pictures of what the modules look like:
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Here you can see the bare 18650 laptop cells. They are interwoven with an aluminum channel (golden color) that carries coolant to each cell. Looks to me like a good 25% of each cell is in contact with this. (via way of a thermal pad and kapton electrical insulator)
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Very large buss bar interconnecting the modules made of thin laminated strips of copper, that way it's still flexible.
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This is the top of a module, each cell is connected to it's buss via a tiny single wire, which helps distribute current and acts like a fuse in the event of a cell fault.
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Close up of the cell connection detail.
-Phil